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We live in a world of machines. And the technical foundation for these machines lies in the steam engine developed during the 1780s by James Watt. The concept of deriving useful mechanical work from raw fuel such as wood, coal, oil, and now uranium was revolutionary. Watt also developed the slider-crank mechanism to convert reciprocating motion to rotary motion.

To improve on this first, basic engine, the people who followed Watt created the science of thermodynamics and perfected power transmission through gears, cams, shafts, bearings, and mechanical seals. A new vocabulary involving heat, energy, power, and torque was born with the steam engine.

Abrasive water jet machine tools are suddenly being a hit in the market since they are quick to program and could make money on short runs. They are quick to set up, and offer quick turn-around on the machine. They complement existing tools used for either primary or secondary operations and could make parts quickly out of virtually out of any material. One of the major advantage is that they donot heat the material. All sorts of intricate shapes are easy to make. They turns to be a money making machine.

So ultimately a machine shop without a water jet , is like a carpenter with out a hammer. Sure the carpenter can use the back of his crow bar to hammer in nails, but there is a better way. It is important to understand that abrasive jets are not the same thing as the water jet although they are nearly the same. Water Jet technology has been around since the early 1970s or so, and abrasive jets extended the concept about ten years later. Both technology use the principle of pressuring water to extremely high pressure, and allowing the water to escape through opening typically called the orifice or jewel. Water jets use the beam of water exiting the orifice to cut soft stuffs like candy bars, but are not effective for cutting harder materials. The inlet water is typically pressurized between 20000 and 60000 Pounds Per Square Inch (PSI). This is forced through a tiny wall in the jewel which is typically .007” to .015” diameter (0.18 to0.4 mm) . This creates a vary high velocity beam of water. Abrasive jets use the same beam of water to accelerate abrasive particles to speeds fast enough to cut through much faster material.

When English inventor Richard Trevithick introduced the steam locomotive on 21 February 1804 in Wales, it achieved a speed of 8 km/h (5 mph). In 1815, Englishman George Stephenson built the world’s first workable steam locomotive. In 1825, he introduced the first passenger train, which steamed along at 25 km/h (16 mph). Today, trains can fly down the tracks at 500 km/h (311 mph). And fly they do, not touching the tracks.

There is no defined speed at which you can call a train a high speed train but trains running at and above150 km/h are called High Speed Trains.

Vehicle skid can be defined as the loss of traction between a vehicle’s tyres and the road surface due to the forces acting on the vehicle. Most skids are caused by driver error, although only about 15% of accidents are the direct result of a vehicle skidding. Skids occurring in other accidents are usually the result of last minute action, by the driver, when faced with a crisis ahead rather than actually causing an accident. Skids can occur both in the dry and wet as well as icy conditions, however, the chances of losing control and having an accident increases by 50% in the wet. The most common type of skid we will be confronted with is when the rear end of the car slides out, causing an oversteer or when the front of the car plows toward the outside of a turn without following the curve of the turn causing an understeer. Usually, oversteer occurs as a result of going into a corner too fast or incorrectly hitting a slick area, causing the rear wheels to oversteer. A third skid called the four wheel skid can also occur, where all the four wheels lock up and the vehicle slides in the direction where the forward momentum is carrying it, with no directional control.

To counter these skids and to prevent accidents from happening, Vehicle Skid Control (VSC) is incorporated in the vehicle. Vehicle Skid Control (VSC) takes the safety aspects of the driver and the vehicle to the next level. It comes under the category of “Passive Technology”, which helps you to avoid a crash. Vehicle Skid Control (VSC) senses the onset of traction loss and helps the driver stay on track. This is achieved via the system’s ability to reduce engine power and to control the brake actuator. VSC helps the driver maintain vehicle traction under demanding conditions by detecting and helping to correct the wheel spin. VSC uses a variety of sensor input to determine if the car is losing traction, then applies the brakes to individual wheels to help correct for discrepancies. The system will also back off the throttle to reduce power. VSC integrates traction control to limit rear wheelspin on slippery surfaces. The VSC system electronically monitors speed and direction, and compares the vehicle’s direction of travel with the driver’s steering, acceleration and braking input. VSC can help the driver compensate for loss of lateral traction, which can cause skids and loss of vehicle control.

The need to control the emissions from automobiles gave rise to the computerization of the automobile. Hydrocarbons, carbon monoxide and oxides of nitrogen are created during the combustion process and are emitted into the atmosphere from the tail pipe. There are also hydrocarbons emitted as a result of vaporization of gasoline and from the crankcase of the automobile. The clean air act of 1977 set limits as to the amount of each of these pollutants that could be emitted from an automobile. The manufacturers answer was the addition of certain pollution control devices and the creation of a self-adjusting engine. 1981 saw the first of these self-adjusting engines. They were called feedback fuel control systems. An oxygen sensor was installed in the exhaust system and would measure the fuel content of the exhaust stream. It then would send a signal to a microprocessor, which would analyze the reading and operate a fuel mixture or air mixture device to create the proper air/fuel ratio. As computer systems progressed, they were able to adjust ignition spark timing as well as operate the other emission controls that were installed on the vehicle. The computer is also capable of monitoring and diagnosing itself. If a fault is seen, the computer will alert the vehicle operator by illuminating a malfunction indicator lamp. The computer will at the same time record the fault in it’s memory, so that a technician can at a later date retrieve that fault in the form of a code which will help them determine the proper repair. Some of the more popular emission control devices installed on the automobile are: EGR valve, Catalytic Converter, Air Pump, PCV Valve, Charcol Canitiser etc.

Like SI engine CI engines are also major source of emission. Several experiments and technologies are developed and a lot of experiments are going on to reduce emission from CI engine. The main constituents causing diesel emission are smoke, soot, oxides of nitrogen, hydrocarbons, carbon monoxides etc. Unlike SI engine, emission produced by carbon monoxide and hydrocarbon in CI engine is small. Inorder to give better engine performance the emission must be reduce to a great extend. The emission can be reduced by using smoke suppressant additives, using particulate traps, SCR (Selective Catalytic Reduction) etc.

With alternatives to the petrol engine being announced ever so often you could be forgiven for thinking that the old favorite the petrol engine is on its last legs but nothing could be further from the truth and possibilities for developing the petrol engines are endless. One of the most crucial jobs on the agenda is to find ways of reducing fuel consumption, cutting emissions of the green house gas CO2 and also the toxic emissions which threaten air quality. One such fast emerging technology is cylinder deactivation where a number of cylinders are shut down when less is needed to save fuel.

The simple fact is that when you only need small amounts of power such as crawling around town what you really need is a smaller engine. To put it another way an engine performs most efficiently when its working harder so ask it to do the work of an engine half its size and efficiency suffers. Pumping or throttling losses are mostly to blame. Cylinder deactivation is one of the technologies that improve fuel economy, the objective of which is to reduce engine pumping losses under certain vehicle operating conditions.

When a petrol engine is working with the throttle wide open pumping losses are minimal. But at part throttle the engine wastes energy trying to breathe through a restricted airway and the bigger engine, the bigger the problem. Deactivating half the cylinders at part load is much like temporarily fitting a smaller engine.

During World War II, enterprising car owners disconnected a spark plug wire or two in hopes of stretching their precious gasoline ration. Unfortunately, it didn’t improve gas mileage. Nevertheless, Cadillac resurrected the concept out of desperation during the second energy crisis. The “modulated displacement 6.0L V-8- 6-4” introduced in 1981 disabled two, then four cylinders during part-throttle operation to improve the gas mileage of every model in Cadillac’s lineup. A digital dash display reported not only range, average mpg, and instantaneous mpg, but also how many cylinders were operating. Customers enjoyed the mileage boost but not the
side effects. Many of them ordered dealers to cure their Cadillacs of the shakes and stumbles even if that meant disconnecting the modulated-displacement system.

Like wide ties, short skirts and $2-per-gallon gas, snoozing cylinders are back. General Motors, the first to show renewed interest in the idea, calls it Displacement on Demand (DoD). DaimlerChrysler, the first manufacturer to hit the U.S. market with a modern cylinder shut-down system calls its approach Multi- Displacement System (MDS). And Honda, who beat everyone to the punch by equipping Japanese-market Inspire models with cylinder deactivation last year, calls the approach Variable Cylinder Management (VCM)

The motivation is the same as before — improved gas mileage. Disabling cylinders finally makes sense because of the strides achieved in electronic power train controls. According to GM, computing power has been increased 50-fold in the past two decades and the memory available for control algorithms is 100 times greater. This time around, manufacturers expect to disable unnecessary cylinders so seamlessly that the driver never knows what’s happening under the hood.

The cam has been an integral part of the IC engine from its invention. The cam controls the “breathing channels” of the IC engines, that is, the valves through which the fuel air mixture (in SI engines) or air (in CI engines) is supplied and exhaust driven out. Besieged by demands for better fuel economy, more power, and less pollution, motor engineers around the world are pursuing a radical “camless” design that promises to deliver the internal – combustion engine’s biggest efficiency improvement in years. The aim of all this effort is liberation from a constraint that has handcuffed performance since the birth of the internal-combustion engine more than a century ago. Camless engine technology is soon to be a reality for commercial vehicles. In the camless valve train, the valve motion is controlled directly by a valve actuator – there’s no camshaft or connecting mechanisms .Precise electrohydraulic camless valve train controls the valve operations, opening, closing etc.

The seminar looks at the working of the electrohydraulic camless engine, its general features and benefits over conventional engines. The engines powering today’s vehicles, whether they burn gasoline or diesel fuel, rely on a system of valves to admit fuel and air to the cylinders and let exhaust gases escape after combustion. Rotating steel camshafts with precision-machined egg-shaped lobes, or cams, are the hard-tooled “brains” of the system. They push open the valves at the proper time and guide their closure, typically through an arrangement of pushrods, rocker arms, and other hardware. Stiff springs return the valves to their closed position. In an overhead-camshaft engine, a chain or belt driven by the crankshaft turns one or two camshafts located atop the cylinder head.
A single overhead camshaft (SOHC) design uses one camshaft to move rockers that open both inlet and exhaust valves. The double overhead camshaft (DOHC), or twin-cam, setup does away with the rockers and devotes one camshaft to the inlet valves and the other to the exhaust valves.

In recent years, legislative and market requirements have driven the need to reduce fuel consumption while meeting increasingly stringent exhaust emissions. This trend has dictated increasing complexity in automotive engines and new approaches to engine design. A key research objective for the automotive engineering community has been the potential combination of gasoline-engine specific power with diesel-like engine efficiency in a cost-competitive, production-feasible power train. One promising engine development route for achieving these goals is the potential application of lean burn direct injection (DI) for gasoline engines. In carburetors the fuel is sucked due to the pressure difference caused by the incoming air. This will affect the functioning of the carburetor when density changes in air are appreciable. There was a brief period of electronically controlled carburetor, but it was abandoned due to its complex nature. On the other hand in fuel injection the fuel is injected into the air.

Robot is a system with a mechanical body, using computer as its brain. Integrating the sensors and actuators built into the mechanical body, the motions are realised with the computer software to execute the desired task. Robots are more flexible in terms of ability to perform new tasks or to carry out complex sequence of motion than other categories of automated manufacturing equipment. Today there is lot of interest in this field and a separate branch of technology ‘robotics’ has emerged. It is concerned with all problems of robot design, development and applications. The technology to substitute or subsidise the manned activities in space is called space robotics. Various applications of space robots are the inspection of a defective satellite, its repair, or the construction of a space station and supply goods to this station and its retrieval etc. With the over lap of knowledge of kinematics, dynamics and control and progress in fundamental technologies it is about to become possible to design and develop the advanced robotics systems. And this will throw open the doors to explore and experience the universe and bring countless changes for the better in the ways we live.

Vehicles designed to travel close to but above ground or water. These vehicles are supported in various ways. Some of them have a specially designed wing that will lift them just off the surface over which they travel when they have reached a sufficient horizontal speed (the ground effect). Hovercrafts are usually supported by fans that force air down under the vehicle to create lift, Air propellers, water propellers, or water jets usually provide forward propulsion. Air-cushion vehicles can attain higher speeds than can either ships or most land vehicles and use much less power than helicopters of the same weight. Air-cushion suspension has also been applied to other forms of transportation, in particular trains, such as the French Aero train and the British hover train.

Hovercraft is a transportation vehicle that rides slightly above the earth’s surface. The air is continuously forced under the vehicle by a fan, generating the cushion that greatly reduces friction between the moving vehicle and surface. The air is delivered through ducts and injected at the periphery of the vehicle in a downward and inward direction. This type of vehicle can equally ride over ice, water, marsh, or relatively level land.

In the battle to reduce costs, engineering and manufacturing departments are constantly on the lookout for an edge. The water jet process provides many unique capabilities and advantages that can prove very effective in the cost battle. Learning more about the water jet technology will give us an opportunity to put these cost-cutting capabilities to work. Beyond cost cutting, the water jet process is recognized as the most versatile and fastest growing process in the world. Waterjets are used in high production applications across the globe. They compliment other technologies such as milling, laser, EDM, plasma and routers. No poisonous gases or liquids are used in waterjet cutting, and waterjets do not create hazardous materials or vapors. No heat effected zones or mechanical stresses are left on a waterjet cut surface. It is truly a versatile, productive, cold cutting process. The waterjet has shown that it can do things that other technologies simply cannot. From cutting whisper, thin details in stone, glass and metals; to rapid whole drilling of titanium; for cutting of food, to the killing of pathogens in beverages and dips, the waterjet has proven itself unique.

Engineering is the profession involved in designing, manufacturing, constructing, and maintaining of products, systems, and structures. At a higher level, there are two types of engineering: forward engineering and reverse engineering.

Forward engineering is the traditional process of moving from high-level abstractions and logical designs to the physical implementation of a system. In some situations, there may be a physical part without any technical details, such as drawings, bills-of-material, or without engineering data, such as thermal and electrical properties.
The process of duplicating an existing component, subassembly, or product, without the aid of drawings, documentation, or computer model is known as reverse engineering.

Reverse engineering can be viewed as the process of analyzing a system to:
1. Identify the system’s components and their interrelationships
2. Create representations of the system in another form or a higher level of abstraction
3. Create the physical representation of that system

Reverse engineering is very common in such diverse fields as software engineering, entertainment, automotive, consumer products, microchips, chemicals, electronics, and mechanical designs. For example, when a new machine comes to market, competing manufacturers may buy one machine and disassemble it to learn how it was built and how it works. A chemical company may use reverse engineering to defeat a patent on a competitor’s manufacturing process. In civil engineering, bridge and building designs are copied from past successes so there will be less chance of catastrophic failure. In software engineering, good source code is often a variation of other good source code.

In some situations, designers give a shape to their ideas by using clay, plaster, wood, or foam rubber, but a CAD model is needed to enable the manufacturing of the part. As products become more organic in shape, designing in CAD may be challenging or impossible. There is no guarantee that the CAD model will be acceptably close to the sculpted model. Reverse engineering provides a solution to this problem because the physical model is the source of information for the CAD model. This is also referred to as the part-to-CAD process.

Another reason for reverse engineering is to compress product development times. In the intensely competitive global market, manufacturers are constantly seeking new ways to shorten lead-times to market a new product. Rapid product development (RPD) refers to recently developed technologies and techniques that assist manufacturers and designers in meeting the demands of reduced product development time. For example, injection-molding companies must drastically reduce the tool and die development times. By using reverse engineering, a three-dimensional product or model can be quickly captured in digital form, re-modeled, and exported for rapid prototyping/tooling or rapid manufacturing.

Nanotechnology is the manipulation of matter on the nanoscale. A nanometer is a very small measure of length-it is one billionth of a meter, a length so small that only three or four atoms lined up in a row would be a nanometer. So, nanotechnology involves designing and building materials and devices where the basic structure of the material or device is specified on the scale of one or a few nanometers. Ultimately, nanotechnology will mean materials and devices in which every atom is assigned a place, and having every atom in the right place will be essential for the functioning of the device.

The kinds of product that could be built will range from microscopic, very powerful computers to super strong materials ten times as strong as steel, but much lighter too, food to other biological tissues. All these products would be very inexpensive because the molecular machines that built them will basically take atoms from garbage or dirt, and energy from sunshine, and rearrange those atoms into useful products, just like trees and crops take dirt, water and sunshine and rearrange the atoms into wood and food.

Nanotechnology cannot be defined as a definite branch of science but different from the conventional ones that we have as of now. It is set to encompass all the technological aspects that we have today and is nothing but the extension of scientific applications to a microscopic scale and thereby reaching closer to perfection if not right there.

Hy-Wire Car is without mechanical and hydraulic linkage end engine. Instead of these it contain a fuel cell stack and a drive by wire system. It is fully automated car it is a future car. In future it will have a wide application. The problem with fuel consumption and pollution can be minimize to certain level.

Cars are immensely complicated machines, but when you get down to it, they do an incredibly simple job. Most of the complex stuff in a car is dedicated to turning wheels, which grip the road to pull the car body and passengers along. The steering system tilts the wheels side to side to turn the car, and brake and acceleration systems control the speed of the wheels.

Given that the overall function of a car is so basic (it just needs to provide rotary motion to wheels), it seems a little strange that almost all cars have the same collection of complex devices crammed under the hood and the same general mass of mechanical and hydraulic linkages running throughout. Why do cars necessarily need a steering column, brake and acceleration pedals, a combustion engine, a catalytic converter and the rest of it?

According to many leading automotive engineers, they don’t; and more to the point, in the near future, they won’t. Most likely, a lot of us will be driving radically different cars within 20 years. And the difference won’t just be under the hood — owning and driving cars will change significantly, too.